So that's the reason we are looking at diesels again.
@ Breg90: Any tips were to look for information about this engine? specs? ECU or not? conversion tips?
Hi,
Search for BMW M57 on google, your looking for the followiung web site:
www.bmwheaven.com/database/engine.php?type=M57#/101
Lets you pick the engine variant and it tells you the vehicles it was fitted to.
In short, BMW 330d, 530d, X-5 and L332 rangey.
The following info was valid when I bought my engine in late 2009, sadly not got it running.... work in progress.
The cheap ECU fix is to get an earlier pre 2004 unit. This was the simpler ECU (known as DDE4 ECU) that only comunicates with the security unit and the key fob. Jerermy Fearn can stop it looking for the key for about £150. Just make sure you get the engine loom and injector loom, throttle pedal, ECU and SWS security unit with the engine. If it comes form a rangey it will have a loom that is 12 " longer than the car unit. However not long enough to put ECU high up in cab.
Then you need an air flow meter housing out of a vauxhall omega straight 6, 2.5 liter, diesel. It has a round housing, the BMW unit has an oval housing that is a bugger to fit hoses onto. The BMW airflow meter fits into the Vauxhaul round airflow meter housing. The vauxhaul air flow meter will not suit the BMW engine, so you need to find a car at the scrappies to get the housing to avoid having to buying the full unit from vauxhall with an airflow meter you can't use....
You need to get an adaptor to connect hoses to the inlet manifold. J Fearn does one, or make one if your handy with a lathe.
Apparently a TD5 rad and intercooler (thick version) will get you running.
This gives you 184 HP and 410Nm at 2000 rpm.
This unit can be tuned upto 250 HP i am informed. More is possible by fitting 2 of TD4 turbos in paraellel in place of the single BMW unit.
Later engines need fancier ECU's. Options then are then Simtec or Rally Raid UK. Rally Raid UK can get the latest twin turbo 286 HP 580 Nm at 1750 rpm engines to work. BUT their pricing is aimed at those that can afford to do the dakar.... They also do some nifty software for your mobile that allows you to data log the engine parameters, read and clear fault codes etc. You need to be sat down when he advises how much a years rental for the software is......
Engine oiling - I have not yet run the engine. However I have looked at this. The rangey sump has a drive shaft through it, so is no use. The car sump is designed for nice level flat roads.... I looked at the sump that LR put on the P38 2.5 liter verison of the same engine. It is much wider and obviuosly has more oil capacity. I am aiming to fit the P38 sump to the BMW engine to get the smae sump design that LR engineered for side slopes etc, I have the sump and a siezed 2nd engine to test this on, but not actually done this yet....
After all that you need a gearbox. A R380 from a P38 2.5 liter rangey will bolt up I believe. However I understand that the engine spits a R380 out in no time and everyone that goes down this route regrets it. I spent up on the Tremec TKO from Rakeway. Again take a seat when you ask for the price and don't tell the missus.
Adrian